Simon72
22-07-2006, 03:32 PM
WARNING ONLY DO THIS IF YOU ARE SURE YOU WILL BE ABLE TO DO THE TASK. IF NOT LEAVE TO THE EXPERTS
Right folks, this is a stage by stage documentation on how to remove and refit your front brake pads on a 1.1 / 1.4 petrol or diesel C2 ( It could be similar on a 1.6 but I have never had the wheel off one of them yet ;-) )
I did this so that I was able to rectify the horrible squeeking noise I keep getting when driving, this was due to excessive build-up of brake dust and dirt also lack of copperslip and the anti-vibration springs were sticking.
ENJOY THE STEP BY STEP IDIOTS GUIDE.
LETS GO::::-----
Equipment I used for this project:-
Axel Stands
Trolley Jack
Chrome Cap remover (YELLOW THING)
Locking wheel nut key
Wheel nut brace
13mm Spanner
15mm Spanner
Wire Brush
Thread Lock
Copper Slip
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400619.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400620.jpg
1. If you have alloys fitted like me then then you will need to remove the the small CHROME covers.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400621.jpg
2. Using locking nut key loosen the locking nut and the other 3 bolt.
(THIS IMAGE UNFORTUNATLY DIDN'T COME OUT. :-( )
3. Jack up car and place axel stand under the bottom wish-bone bolts, then slightly lower weight of car onto stand, then undo the rest of the nuts and remove wheel.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400624.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400623.jpg
4. Now you should be left with the following sight (depending if you are doing drivers or passengers side)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400625.jpg
5. Undo the top and bottom retaining bolts from the caliper shell (13mm at the back and 15mm in the centre)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400626.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400627.jpg
6. Now pull off the shell and carefully place the caliper shell and piston on top of the top wishbone out of the way.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400628.jpg
7. Now remove both PADS and use a screwdriver to carefully unclip the sprung anti-vibration clips off the caliper cage that is still attached to the rear of the suspension.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400629.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400630.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400631.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400632.jpg
8. Next wire brush all rust off the cage and the pads and sprung anti-vibration clips until all surfaces are free from dirt and rust. ( Do the same routine for if you are replacing the PADS, just clean the cage)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400633.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400634.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400635.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400636.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400637.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400638.jpg
9. Now lightly copperslip all 4 corners of the shell, ensuring you DO NOT get any of the copperslip on the face of the disk.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400639.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400640.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400641.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400642.jpg
10. Next replace the sprung anti-vibration clips and ensure these are clipped securly into place.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400643.jpg
11. Next lightly copperslip the back of the pads (NEW/OLD) also the corner guide point.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400644.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400645.jpg
12. Place the pads back into the cage ensuring the direction arrow is pointing DOWN (This shows the direction of the disks rotation when moving forward)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400646.jpg
13. Now coat the bolts with thread lock and replace the shell back into position, tighten the securing bolts until extremely tight.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400647.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400648.jpg
14. Job completed, complete assembled caliper should look like this..
ONLY THING LEFT TO BE DONE IS REPLACE THE WHEEL, REMOVE STAND, LOWER CAR BACK TO GROUND AND TIGHTEN ALL WHEEL BOLTS.
HOPE THAT IS OF HELP TO YOU ALL
Right folks, this is a stage by stage documentation on how to remove and refit your front brake pads on a 1.1 / 1.4 petrol or diesel C2 ( It could be similar on a 1.6 but I have never had the wheel off one of them yet ;-) )
I did this so that I was able to rectify the horrible squeeking noise I keep getting when driving, this was due to excessive build-up of brake dust and dirt also lack of copperslip and the anti-vibration springs were sticking.
ENJOY THE STEP BY STEP IDIOTS GUIDE.
LETS GO::::-----
Equipment I used for this project:-
Axel Stands
Trolley Jack
Chrome Cap remover (YELLOW THING)
Locking wheel nut key
Wheel nut brace
13mm Spanner
15mm Spanner
Wire Brush
Thread Lock
Copper Slip
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400619.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400620.jpg
1. If you have alloys fitted like me then then you will need to remove the the small CHROME covers.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400621.jpg
2. Using locking nut key loosen the locking nut and the other 3 bolt.
(THIS IMAGE UNFORTUNATLY DIDN'T COME OUT. :-( )
3. Jack up car and place axel stand under the bottom wish-bone bolts, then slightly lower weight of car onto stand, then undo the rest of the nuts and remove wheel.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400624.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400623.jpg
4. Now you should be left with the following sight (depending if you are doing drivers or passengers side)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400625.jpg
5. Undo the top and bottom retaining bolts from the caliper shell (13mm at the back and 15mm in the centre)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400626.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400627.jpg
6. Now pull off the shell and carefully place the caliper shell and piston on top of the top wishbone out of the way.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400628.jpg
7. Now remove both PADS and use a screwdriver to carefully unclip the sprung anti-vibration clips off the caliper cage that is still attached to the rear of the suspension.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400629.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400630.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400631.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400632.jpg
8. Next wire brush all rust off the cage and the pads and sprung anti-vibration clips until all surfaces are free from dirt and rust. ( Do the same routine for if you are replacing the PADS, just clean the cage)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400633.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400634.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400635.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400636.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400637.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400638.jpg
9. Now lightly copperslip all 4 corners of the shell, ensuring you DO NOT get any of the copperslip on the face of the disk.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400639.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400640.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400641.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400642.jpg
10. Next replace the sprung anti-vibration clips and ensure these are clipped securly into place.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400643.jpg
11. Next lightly copperslip the back of the pads (NEW/OLD) also the corner guide point.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400644.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400645.jpg
12. Place the pads back into the cage ensuring the direction arrow is pointing DOWN (This shows the direction of the disks rotation when moving forward)
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400646.jpg
13. Now coat the bolts with thread lock and replace the shell back into position, tighten the securing bolts until extremely tight.
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400647.jpg
http://i43.photobucket.com/albums/e366/siwar72/Brakes/SA400648.jpg
14. Job completed, complete assembled caliper should look like this..
ONLY THING LEFT TO BE DONE IS REPLACE THE WHEEL, REMOVE STAND, LOWER CAR BACK TO GROUND AND TIGHTEN ALL WHEEL BOLTS.
HOPE THAT IS OF HELP TO YOU ALL